Collar Type - Cup Filler Machine
The Collar Type – Cup Filler Machine is an advanced automatic packaging system engineered for high-speed, accurate, and consistent pouch packing of low to medium-weight granular, solid, and free-flowing products. Utilizing a collar-type forming system with volumetric cup filling technology, it offers precision in every pouch while ensuring durability and efficiency in continuous operation.
Compact yet powerful, this machine is ideal for industries dealing with rice, pulses, lentils, sugar, tea, coffee beans, dry fruits, namkeen, snacks, chips, candies, pasta, grains, seeds, drink powders, premixes, flavored crystals, capsules, tablets, protein granules, health drink mixes, chocolates, toffees, gums, jaggery pieces, fertilizers, plastic granules, detergent granules, agro seeds, and pet food.
Product Range
Key Features
- Collar-Type Pouch Forming System – ensures neat and uniform pouch formation.
- Volumetric Cup Filling Technology – provides accuracy and consistency in lightweight fills.
- High-Speed Operation – up to 70 pouches/min for small gram products.
- HMI Touchscreen Interface – easy control and recipe management for multiple products.
- Interchangeable Cup Dies – enables quick product or weight changeovers.
- Nitrogen Flushing (Optional) – for extended shelf life of food products.
- Pneumatic Sealing System – strong and reliable vertical & horizontal sealing.
- Batch Cutting with Photo Sensor – precise cutting and pouch count accuracy.
- Durable SS304 Contact Parts – ensures hygiene, safety, and longevity.
- Compact & Robust Design – suitable for 24×7 operation in food and industrial environments.
Nitrogen gas flushing unit (for extended shelf life)
Hole punching unit
TTO for batch/date printing
Gusseting unit
Fast-change film roll unit
D-Cut option
Technical Specifications
| Model | AI-AB-603 |
| Capacity | Up to 4000 pouches/hour (50–70 pouches/min, depending on product & cup size) |
| Filling Range | 1 g – 100 g (customizable with different cup dies) |
| Hopper Capacity | 40 liters (extendable as required) |
| Automation Grade | Fully Automatic |
| Packaging Type | Pillow pouches / Center-seal pouches |
| Material of Construction | Contact parts in SS304 food-grade stainless steel, non-contact parts in SS202/MS powder coated |
| Power Requirement | 2–3 kW, Single Phase, 230V |
| Compressed Air Requirement | 160 L/min at 6–8 bar |
| Machine Orientation | Vertical, collar-type forming system |
| Control Interface | PLC with 7-inch HMI touchscreen |
| Machine Weight | Approx. 300 kg |
| Country of Origin | Made in India |
| Production Capacity | 4000 pouches/hour |
| Delivery Time | 10–15 days |