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DRUM-TO-DRUM BOILER TUBE INSPECTION

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Revolutionizing Boiler Tube Inspection with TFET Technology

Boiler tube inspection behind swage reductions has always posed a challenge for inspectors. Traditional inspection methods relying on fixed-diameter probes often suffer from low fill-factor, poor sensitivity, and limited defect resolution, making them unreliable for detecting critical flaws.

At Trishula Robotic Solutions Pvt Ltd, we provide a comprehensive and advanced inspection solution using TFET (Transition Field Electromagnetic Technique). Our ID FLEX ARRAY PROBE is specifically designed to overcome these limitations, ensuring full-length, high-resolution, and high-sensitivity inspections for both swage and non-swage boiler tubes.

Why Traditional Fixed-Diameter Probes Fall Short

  • Reduced Sensitivity – Small, single-detector probes fail to detect subtle defects, increasing the risk of undetected damage.
  • Travel Noise & Wobble – Undersized probes often wobble and tip, resulting in inaccurate data collection.
  • Limited Coverage – Fixed-diameter probes create blind spots in areas behind swages and bends.

The ID FLEX ARRAY PROBE – A Game-Changer in Boiler Tube Inspection

  • Unparalleled Defect Detection – TFET’s high sensitivity pinpoints even the smallest service defects at early stages.
  • Adaptive Swage Entry – The flexible probe design collapses to pass through swages and expands behind them, ensuring full coverage.
  • Dead Zone Elimination – Staggered detector coil groups enable complete 360° inspection with no missed areas.
  • Maximized Sensitivity & Data Accuracy – The close-contact design enhances defect detection while minimizing noise and travel errors.
  • Minimal Surface Preparation – Unlike traditional techniques, our TFET probe requires minimal cleaning, reducing downtime and increasing efficiency.

Why Choose Trishula Robotic Solutions Pvt Ltd?

  • Proven Industry Expertise – Decades of experience in boiler tube inspections.
  • Cutting-Edge TFET Technology – Leading the way in reliable, non-destructive testing solutions.
  • Superior Inspection Reports – Data-driven analysis with high-resolution defect mapping.
  • Reduced Downtime & Cost Efficiency – Faster inspections with minimal operational disruptions.